Foam featherboards offer safety, performance
BOW Products FeatherDUO features two stacked featherboards with foam feathers for smooth, safe feeding of stock.

Over the years, I’ve used a lot of featherboards, and sometimes I should have used them when I didn’t.

They all work up to a point, but have their drawbacks. Shop-made wood featherboards are easy to make with just a bunch of quick kerfs, and they mostly do the job depending on how they’re clamped. If they are damaged, just make another. Commercial plastic ones save you the time making them, but they can easily be shattered by a blade or even damage a blade. Some of the other spring-loaded safe feeding devices available could be even more injurious to a blade if you don’t set things up just right.

Of course, the worst thing is not using a featherboard at all when you should. I learned that lesson the hard way and almost lost a thumb about 20 years ago. Since then, I’ve always been on the lookout for good featherboard options. My newest favorite is the FeatherPRO made by BOW Products.

Foam fingers

The FeatherPRO uses replaceable foam blocks cut into an ingenious hinged finger profile. This design lets the workpiece travel in the feed direction with minimal pressure, but applies an amazing amount of reverse pressure to stop kickbacks. While conventional featherboards might apply only a few extra pounds of pressure in the reverse direction, the foam design applies upwards of 50 pounds additional pressure.

The foam will not harm carbide blades and if damaged can be easily replaced in seconds. Two types of foam are available. The standard black feathers and gray ultralight feathers that offer more feel in feeding.

Mounting options

The FeatherPRO can be mounted in the standard miter gauge slot of your table saw to apply side pressure, or it can be mounted to an accessory fence to apply down pressure. Two of the featherboards can be stacked to create the FeatherDUO, providing extra support for taller workpieces.

The FeatherDUO kit offers the most options and values because it includes two complete featherboards, both standard and ultralight feathers, and a variety of mounting and assembly hardware to work with miter gauge slots, T-slots, and stacking the featherboards.

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About the author
William Sampson

William Sampson is a lifelong woodworker, and he has been an advocate for small-scale entrepreneurs and lean manufacturing since the 1980s. He was the editor of Fine Woodworking magazine in the early 1990s and founded WoodshopBusiness magazine, which he eventually sold and merged with CabinetMaker magazine. He helped found the Cabinet Makers Association in 1998 and was its first executive director. Today, as editorial director of Woodworking Network and FDMC magazine he has more than 20 years experience covering the professional woodworking industry. His popular "In the Shop" tool reviews and videos appear monthly in FDMC.