As smart machines help deliver customized products, we still face worker shortages
Wood manufacturing firms are adopting smart machinery that communicates to operations managers, and with each other, notes Christian Vollmers, president of Stiles Machinery, Grand Rapids, Michigan. 
 
Mass customization is a trend to customize products across many markets, including kitchen cabinets, living room furniture, and storage furnishings. "Consumers want to customize them so that they reflect themselves, and this puts pressure on the
manufacturers to be able to handle this small job sizes and mass customization, Vollmer says. 
 
"We also want smart machines which are not standing still. Suddenly we want machines which communicate the demands, and their status, their situation. They request maintenance; or they monitor the sharpness of tools, for example, and give us a
heads-up warning and when only 20 percent of the lifetime of the tool remains."
 
 
With all the automation, "The greatest challenge for the customers I'm talking to is to find the necessary skilled labor," Vollmers says. "It's not only in the woodworking industry. Manufacturing in general faces this challenge to find skilled and willing labor. U.S.-wide manufacturing has 2 million unfilled positions." 
 
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About the author
Harry Urban

Harry Urban is the retired publisher of the Woodworking Network. Urban spent more than 30 years working in business-to-business publishing, trade shows, and conferences. He has travelled extensively throughout North America and overseas visiting and reporting on major manufacturing facilities and trade shows. In retirement, he's still following the woodworking industry, but he plans to do a lot more fishing.

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Bill Esler | ConfSenior Editor

Bill wrote for WoodworkingNetwork.com, FDMC and Closets & Organized Storage magazines. 

Bill's background includes more than 10 years in print manufacturing management, followed by more than 30 years in business reporting on industrial manufacturing in the forest products industries, including printing and packaging at American Printer (Features Editor) and Graphic Arts Monthly (Editor in Chief) magazines; and in secondary wood manufacturing for WoodworkingNetwork.com.

Bill was deeply involved with the launches of the Woodworking Network Leadership Forum, and the 40 Under 40 Awards programs. He currently reports on technology and business trends and develops conference programs.

In addition to his work as a journalist, Bill supports efforts to expand and improve educational opportunities in the manufacturing sectors, including 10 years on the Print & Graphics Scholarship Foundation; six years with the U.S. WoodLinks; and currently on the Woodwork Career Alliance Education Committee. He is also supports the Greater West Town Training Partnership Woodworking Program, which has trained more than 950 adults for industrial wood manufacturing careers. 

Bill volunteers for Foinse Research Station, a biological field station staddling the border of Ireland and Northern Ireland, one of more than 200 members of the Organization of Biological Field Stations.