AHF consolidating solid hardwood manufacturing facilities

AHF Products is consolidating solid hardwood operations resulting in the closure on an Arkansas plant. The action results in 130 workers being terminated.

MOUNTVILLE, Pa. — AHF Products is closing an Arkansas facility, and consolidating operations to better service its customers, the company said.

The company will close its Warren, Arkansas, solid hardwood flooring manufacturing facility, and production will be moved to the AHF Beverly, West Virginia, facility, the largest solid hardwood flooring plant in North America, and the AHF West Plains, Missouri, plant. The company will idle the Warren facility on September 27, 2024.

“It was a difficult decision because closing a plant impacts people and their local towns. We are extremely grateful for the dedication and service of all the employees over the years since the plant has been in operation,” said AHF Products, president & CEO Brian Carson. The 130 employees working at the Warren plant will have employment for the next 60 days. During that time, AHF will be providing career counseling and working with several local companies to help the displaced workers find other employment.

According to a company statement, this decision aligns with AHF’s vertical integration strategy, including its recent purchase of two sawmills in West Virginia. The company also shuttered a Pennsylvania plant in 2022 and shifted production to other facilities. 

The company, which ranks #19 on the FDMC 300 listing of top North American companies, said the change to AHF’s manufacturing footprint comes after extensive internal and external market analysis to align with the company’s ongoing efforts to enhance its solid hardwood business. In addition to the sawmills, AHF invested over $25 million in its Beverly and West Plains plants to increase their capacities and capabilities and leverage the close proximity of these plants to both the lumber supply and customer base.

“Although difficult, we believe this strategic move is necessary to best service our customers. While we are indefinitely idling the plant, our plan is to retain ownership of the facility, which will allow us to restart it; however, we do not foresee this happening soon,” added Carson. This idling is being treated as a plant closing and notices were provided as required by the Worker Adjustment and Retraining Notification Act (“WARN”).

“As the leader in hardwood flooring, we continue to invest in all our hardwood manufacturing facilities to increase capacities, efficiencies and to innovate new products for our customers,” added Carson. “We are bullish about solid hardwood. In West Virginia, for example, we are upgrading the front end of all the finishing lines in the plant, and we have also completely retooled our milling operations,” he added.

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After the Arkansas plant closure, AHF Products will encompass 12 manufacturing facilities, including this Armstrong plant.

AHF Products said it is well situated to continue its growth trajectory through continued innovation and industry-leading customer service. With this plant closure, the company will encompass 12 plants, with 11 manufacturing facilities in the U.S. and one in Cambodia including two solid wood and three engineered wood plants, three resilient plants, and two porcelain plants. With its acquisition of two sawmills in West Virginia, AHF is augmenting the supply of lumber to the company’s solid wood flooring manufacturing facilities. Additionally, four domestic distribution facilities serve customers through a multi-channel strategy that includes dealers, home centers and distributors.

AHF Products proudly manufactures 100% of its solid hardwood flooring in the USA, along with an extensive range of engineered hardwood flooring, resilient and tile flooring. The company has some of the most recognizable flooring brands in the industry including the recently acquired Crossville brand, as well as Armstrong Flooring, Bruce, Hartco, LM Flooring, Robbins, HomerWood, Hearthwood, and Capella brands, among others.

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Larry Adams | Editor

Larry Adams is a Chicago-based writer and editor who writes about how things get done. A former wire service and community newspaper reporter, Larry is an award-winning writer with more than three decades of experience. In addition to writing about woodworking, he has covered science, metrology, metalworking, industrial design, quality control, imaging, Swiss and micromanufacturing . He was previously a Tabbie Award winner for his coverage of nano-based coatings technology for the automotive industry. Larry volunteers for the historic preservation group, the Kalo Foundation/Ianelli Studios, and the science-based group, Chicago Council on Science and Technology (C2ST).