If You Pour Molten Aluminum on Wood. . .
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  Hilla Shamia builds furniture combining cast aluminium and wood. Trained at the Holon Institute of Technology, Industrial Design Department, Hilla developed a unique technique that joins the materials of aluminum and wood.

She created a furniture series based on this technique called "Wood Casting."

"‘Wood Casting’ is made from a whole tree trunk that enabled to preserve the natural form of the piece while still having distinct boundaries in its creation. Each creation is a One-of-a-Kind piece," she says. 

 "The negative factor of burnt wood is transformed into aesthetic and emotional value by preservation of the natural form of the tree trunk, within explicit boundaries." 

Molten aluminum is 1220 degrees Farenheit; wood ignites at 572 degrees Farenheit. When the molten metal hits the wood, it chars the surface - creating a transition between the materials.

 Shamia took entire tree trunks of cypress and eucalyptus and found metalsmiths to pour molten aluminum directly into their wooden surface.



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The exterior was burned by the process, and the entire plank of wood was then cut lengthwise and inserted into a metal frame to create the final structure.

Shamia told the Times of Israel that it took time to find a metalsmith intrigued enough to take on the project, since a casting can last up to two weeks.

The molten metal works into the niches inside the trunk of the tree, “a leakage of the aluminum into the carbonized wood,” leaving the aluminum “frozen into that moment of melting,” Shamie told the Times.

The general, squared form of the designs crosses the artificial feeling of the metal shape, with the organic profile of the wood material, says Shamia. Her Facebook pages shows furnishings and the foundry. The impact of the process on the wood and metal furniture design is intriguing.

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About the author
Bill Esler | ConfSenior Editor

Bill wrote for WoodworkingNetwork.com, FDMC and Closets & Organized Storage magazines. 

Bill's background includes more than 10 years in print manufacturing management, followed by more than 30 years in business reporting on industrial manufacturing in the forest products industries, including printing and packaging at American Printer (Features Editor) and Graphic Arts Monthly (Editor in Chief) magazines; and in secondary wood manufacturing for WoodworkingNetwork.com.

Bill was deeply involved with the launches of the Woodworking Network Leadership Forum, and the 40 Under 40 Awards programs. He currently reports on technology and business trends and develops conference programs.

In addition to his work as a journalist, Bill supports efforts to expand and improve educational opportunities in the manufacturing sectors, including 10 years on the Print & Graphics Scholarship Foundation; six years with the U.S. WoodLinks; and currently on the Woodwork Career Alliance Education Committee. He is also supports the Greater West Town Training Partnership Woodworking Program, which has trained more than 950 adults for industrial wood manufacturing careers. 

Bill volunteers for Foinse Research Station, a biological field station staddling the border of Ireland and Northern Ireland, one of more than 200 members of the Organization of Biological Field Stations.