Testing of these products enables one to determine the differences between various products.Architectural window testing has served the industry well in defining performance, influencing design, and establishing quality control. It is only natural, therefore, to be tempted to apply standardized tests to existing historic wood and steel windows for a preservation project. For this to be a rewarding experience, however, one must think before applying a boiler plate testing standard to a preservation project.
ASTM for instance has drafted testing methodologies for windows and doors that evaluate specific performance metrics for the specimen. For example, an ASTM E2068 rates the force required to open a window, ASTM E283 tests for air infiltration, and ASTM E547 evaluates the water resistance of the window system. These agencies often work together in defining new standards.
Back in 2008, AAMA, WDMA, and CSA combined to draft a standard that is widely used in North America called the 101/IS.2/A440. A full battery of tests on a window will include evaluating the window’s resistance to forced entry, structural integrity, deflection of the window under structural loads, resistance to water and air, and the force required to open the window.
There are situations where testing of historic windows makes sense. We have found testing to be very valuable when you have a situation where the entire window system must be replicated. In these cases where everything is going to be replaced with a custom, one-of-a-kind window, this distinct design should be tested.
Re-View has manufactured thousands of complete replica window units that match the original drawings of a historic building. We recommend testing any new design that hasn’t been subjected to the testing criteria in the past as a means to insure that the product engineering performs as anticipated. Since the tests are designed to subject the window under peak stress conditions, product design deficiencies quickly rise to the surface. We learned a great deal about adapting the design of the sash, glazing, frames, finishes, and weather stripping as a result of our many test experiences.
• The area where our frame jambs meet the sill had to be completely redesigned after a test many years ago because water penetrated this joint. Originally our means of sealing this joint was similar to very widespread industry practices. If it weren’t for the water test, we wouldn’t have known that this joint is a common weakness in many window designs.
• One would think that windows fabricated by large international manufacturers would easily pass a random water test, but we had catastrophic failure on a field test of a frame design of a standard product offering from one of the largest wood window manufacturers in the world. So don’t completely trust published testing statistics on existing designs.
• We have experienced immediate failure on water testing of standard historic double hung windows because the rise in the sill isn’t high enough to withstand the rise in the water when it is put under pressure during the test. That is why you see modern windows with a sill design that rises above 1-1/2 inches.
• We experienced glazing leakage very early in our history during a test that influenced a total redesign of our glazing design and methods of application. The results of this test inspired us to invest in automated glazing equipment, purchase different types of sealant, and redesign the glazing rabbit on our sash.
• We discovered that ballistic glass will fail if you hit the same area with a second round.
• We conduct accelerated testing of paint finishes whenever we evaluate a different species of wood or alternative finishes. We also incorporate adhesion testing of field applied finishes as a quality control mechanism. Our plant uses non-destructive paint mil thickness testing as another QC tool.
Take a look at our Facebook page to see pictures of many of the tests we have conducted on our historic window designs in the past.
Brooks Gentleman has been in the wood window and architectural millwork business for the past 25 years and is currently the owner of Re-View, a manufacturer of custom wood window replicas for historic landmarks across the country based in Kansas City, MO.
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